How much should I spend on a propeller for my boat?

    I advise boaters to spend as much as it takes to get the right propeller for their boating application. Don't be too concerned with prop costs because the biggest bang that you can get for the buck, when it comes to boat performance, is with the propeller.
    Remember that a slightly incorrect type or size of propeller can seriously reduce several aspects of your boat's performance.
    Of course this doesn't mean you should spend money unnecessarily. The answers to the remaining seven most commonly asked questions, should help you understand a lot more about propellers and to make a decision as to which propeller could be best for your own boat.
    In looking at these questions keep in mind that propellers are always referred to by two numbers. The first number is the 'diameter', or straight line distance in inches, from a blade tip to the center of the of the hub, times two. The second number is the 'pitch', or theoretical distance in inches that the propeller would travel forward in one single revolution.

Should I repair my prop, or buy a new one?

    Most small dings or bends in an aluminum prop can be repaired for a reasonable price. If you do repair, make sure the shop does not file down the blade edges thereby reducing diameter. If your damage includes bites or chunks out of the bade, you should consider a new prop.
    Keep in mind that while aluminum propellers can be welded back to look like new, there is significant strength loss when you do. Since a light tap could then put you back where you started from, you shouldn't spend money on an expensive repair. Stainless props cost more to repair than aluminum because the material is more difficult to work with, however, once properly repaired, they can be as good as new.

How can I make my boat come on plane faster?

    There are many factors that can cause a boat to have difficulty coming onto plane. Consider for example, your total boat weight, weight distribution, engine trim, hydrofoil, and transom tabs before investing in a new propeller. To assist in the correction of on plane problems, you may also need a different propeller. Your first choice should be a propeller with more blade area. Keep the pitch the same, but provide more blade area either through a slightly larger diameter or an extra blade. In cases where this would not be enough, you may have to trade some top speed for a better bottom end through reducing the pitch a couple of inches.

Should I spend the extra money for a stainless propeller?

    In most cases, by simply making a direct conversion to stainless in the same size as your aluminum prop, you will notice an improvement in both acceleration and top speed. The reason for this is very simple, but frequently misunderstood. Stainless is seven times stronger than aluminum. Propellers don't have to be that much stronger so manufacturers can make them thinner and still be two or three times as strong. Thinner props cut through the water easier and this of course translates to better performance.
    Stainless propellers generally cost a couple of hundred dollars more than an aluminum or composite propeller.
    There are two situations where I don't recommend stainless over aluminum or composite: smaller outboards in pleasure applications, (because the prop can be stronger than the gear case parts) and for very occasional boaters who are happy with the existing performance of their boat.

What prop can I buy that will improve my hole shot and top speed?

    Probably none! These are two separate objectives that require a separate specialty prop to accomplish each one. For example, while a five bladed propeller could get you onto plane quicker, it will usually knock three to five mph off your top speed.

What about composite props?

    When propellers made of composite, or plastic, first came on the market over 14 years ago, I was very skeptical that they could match an aluminum prop in strength and performance. Today, while not all composites are created equal, a couple of manufacturers use space age composites to exceed the strength of the old traditional props. One uses a long-fiber nylon and carbon composite to deliver outstanding strength and performance. I suppose this should not surprise us as many commercial turbo-prop (propeller powered by a jet engine) aircraft now use composite props and 'Formula I' race plane rules specify composite props over aluminum, because "aluminum props are subject to catastrophic failure."
    So far, composite manufacturers have held their prices down to about the same as aluminum, making them an excellent value.
    My pick of the composites is a prop called "Piranha." This is not simply due to superior performance, but because the hub is guaranteed for life and you can easily and inexpensively replace individual blades should you break one. Applications range from six to 300 horsepower.

Do composite and aluminum props flex?

    Of course! All propellers flex. What is often missed is that flex is a good characteristic. For example, if a prop flexed under the load of acceleration, it would actually be reducing its pitch, which in turn would produce a faster acceleration. A problem would occur only if the prop failed to return to its specified pitch once up to speed with the load reduced. The measurement of this two-way propeller movement is called "yield."
    The question people should ask is: "should I be concerned with a low yield number in a composite and aluminum prop?" In this regard, the yield numbers for aluminum and composite are about the same and high enough to handle the loads designed for. Stainless (being much stiffer) has a higher yield number and is well above basic requirements.

Should I go from a three blade to a four blade prop?

   If you look at a propeller from behind, and visualize a circle that the blade tips would draw, you will see that the blade of a 3 blade prop covers about 50 -55% of the circle. (This is called diameter area ratio, or DAR). You can add thrust within this drive circle by increasing that percent (to say 60 - 65%) by adding a 4th blade. When you look at a four blade prop you will notice that more of this area is covered because of the extra blade. That means more push contact with the water. Think of it as going to wider tires on your car. More traction for your car and more traction for your boat. Just as wider tires on your car usually do not alone increase top speed and can actually reduce it, the same usually holds true for a four blade prop. One big advantage, however, is that the added thrust from a four blade prop can keep your boat on a better planing angle in mid-range and lower RPM's, which as you can imagine translates to better fuel economy.
    In specifying propellers, there are exceptions to just about everything. As a general rule, the above benefits of four blades are not as noticeable on boats under 24 feet.